PSS PS600 Manuel de l'opérateur

Operator’s ManualOperator’s ManualPS 600Folder and SealerTelephone: +44 (0) 19 6273 5777E-mail: [email protected]: www.pressure-seal.comPre

Power requirementsThe machine must be operated from the type of power source indicated on the voltagesetting label (see Figure 3). If you are unsure

If the machine is damagedUnplug the machine from the wall outlet and refer servicing to qualified personnel underthe following conditions:q If the mai

2. FeaturesGeneralThis section guides you through the features of the folder/sealer. The component namesintroduced in this section are used throughout

Folder componentsForm feederThe forms are stacked between the form feed arms of the In-feed bed. Using positive airpressure to support the main body o

Operator controlsLCD displayThe forms counter on the LCD display indicates the number of forms in the current run(since it was last reset) and is zero

Off/Stop buttonPressing the Off/Stop button stops the machine after the form currently being fed isprocessed. You can stop the machine at any time whi

Power and safety componentsMains lead The mains lead supplies electrical power to the machine. Rear coverThe rear cover is located over the sealer rol

3. Set-upSetting up the machineThis section provides instructions for:• Removing the folding plates• Setting up the folder• Setting up the In-feed Bed

Removing/fitting the first folding plate1. Lift the Folding Plate Cover and release the two Locking Arms (see Figure 6).2. Remove the Folding Plate by

Removing/fitting the second folding plate1. Lift and remove the Small Top Cover (see Figure 7) then raise the In-Feed Bed,ensuring it is locked into t

This manual is protected under the Copyright Laws of the United Kingdom. All rightsreserved. Reproduction of this material without the express written

Setting up the folderOnce you've removed the top cover and folding plates (see pages and 15 respectively),setting up the machine’s folder is car

PS 600 3. Set-up22-01-03 Iss. B. Page 17First FoldPlateSecond FoldPlateLocking KnobLockingKnobFineAdjustmentFineAdjustmentDimensionSettingDimensionSet

C fold set-upRefer to Figure 9.1. Measure the length of the folds required.2. Adjust the form stop for each folding plate to the measurement you deter

PS 600 3. Set-up22-01-03 Iss. B. Page 19Locking KnobFineAdjustmentSecond FoldPlateLocking KnobFineAdjustmentForm StopSecond FoldDimensionSetting1506 5

Z fold set-upRefer to Figure 9.1. Measure the length of the folds required.2. Adjust the form stop for each folding plate to the measurement you deter

PS 600 3. Set-up22-01-03 Iss. B. Page 21First Fold PlateLocking KnobFineAdjustmentSecond FoldPlateLocking KnobFineAdjustmentSecond FoldDimensionSettin

Setting up the In-feed BedSet up the in-feed bed as follows:3. Set-up PS 600Page 22 22-01-03 Iss. B.Adjust so that air flow causes paper to float tigh

Setting up the form conveyorThe form conveyor collects the forms from the out-feed and stacks them (eitheroverlapping or separated) ready for removal.

4. OperationGeneralOperating the machine is a simple three-step process:1. Verify the machine is set for the fold style required by the forms.2. Place

Loading forms1. When you load forms make sure:• There are no mishandled forms in the folder or sealer (no error messagesindicated on the LCD display -

Contents1. IntroductionGeneral ...1Which side is which? ...2How to use this manual

Starting up and testing the machineThis procedure describes how to start up and test the machine to make sure it is ready to fold and seal your forms.

Verifying folder settings1. Momentarily press the On/Start button. The machine processes one form.2. Check the form for proper fold and seal. Check th

Processing formsBefore proceeding, make sure you have started up and tested the machine and that thetest form is properly folded and sealed.1. Press t

5. Operation ErrorsError ConditionsIn the event of a problem existing that prevents the machine from operating, a suitableerror message will be shown

Clearing mishandled formsJam in folderIf the ‘Jam in folder’ error message is displayed, proceed as follows:1. Switch off the mains power and unplug f

Jam after folderIf the ‘Jam after folder’ error message is displayed, proceed as follows:1. Remove all forms from the in-feed tray.2. Momentarily pres

Pressure sealer bolt releaseThe pressure sealer bolts on the machine not only allow you to recover from severe formmishandling situations, they also p

5. Press and hold the stop button and press start. Folder/sealer jogs mishandledforms out of machine.6. When you are sure that all mishandled forms ha

TroubleshootingThe table below lists the possible causes and any corrective actions required forconditions that may occur with your machine. For condi

Condition Possible Cause Corrective ActionForms are mishandled in the folder or damaged duringsealing.Dirty folding rollers. Clean rollers with cleani

Sealing and stacking components ...11Pressure bolts ...11Sealing rollers...

Condition Possible Cause Corrective ActionForms are wrinkled or badlyfolded.Forms not feeding squarelyagainst form stop(s).Adjust the form stop(s) tos

6. Cleaning the machineCleaning procedureThe machine’s folding and sealing mechanisms should be cleaned in the followingmanner:P To avoid leaving fing

7. Wipe clean the surface of all the folding and sealing rollers using the moistenedcloth. It will be necessary to rotate each roller, taking care not

7. SpecificationsFolder/Sealer SpecificationsConstructionFormed sheet metal steel side frames with ABS shellSealerIntegral four-roller systemSize1150m

Feeder Capacity500 sheets, bottom feedNoise85dBForm SpecificationSizes203mm to 420mm long x up to 300mm wideCut-sheetFold ConfigurationZ, V and C fold

Appendix A - Form LoadingGuideMany variables must be considered when setting up the folder/sealer, and loading formsfor processing. These include the

Appendix B - Form CurlMany variables must be considered when setting up the folder/sealer, and loading formsfor processing. These include the form des

Service Visit LogSerial number:Date Work done and commentsEngineer’ssignatureCustomer’ssignatureHead Office: Pressure Seal House, 1 The Dean, New Alre

6. Cleaning the machineCleaning procedure...397. SpecificationsFolder/Sealer Specifications ...

1. IntroductionGeneralThis folder/sealer produces finished mailable documents or "self-mailers" from cut-sheetPressure Seal forms. In one sm

Which side is which?The terms "in-feed", "out-feed", "operator side" and “non-operator side” are usedthroughout this man

How to use this manualHere is a summary of what is contained in this manual and where:• Features (page 7) - describes the major components you use to

Safety precautionsAlthough the design of your folder/sealer includes safeguards for set-up and operation,you must adhere to the following precautions.